Electronics Box Build Assembly / Manufacturing
System Assembly Integration

Electronics Box Build Assembly Manufacturing

Other than PCB assembly services, we are also an electronic box manufacturer, we provide a full electrical and mechanical box build assembly service tailor made to your unique requirements. We offer sub-system and complete box/system assembly services.

We are well equipped and experienced in providing a total turnkey manufacturing solution for highly complex and configurable box build requirements. We are flexible to accept turnkey, consignment, and hybrid material solutions per customer requirements.

Whatever volume you want to build, we provide OEM customers with complete box build services, with build-to-order (BTO), configurate-to-order(CTO), software configurations, loading, final test to specifications.

Box-Build Assembly & System Integration
Examples of some products we have built including medical device equipments, optical networking products, military portable server, WiMax wireless router, electric vehicle car charging station, etc.

Examples of our Box Build Assembly Projects

Military Portable Server

F1-Electronics Box Build Assembly Manufacturing

Medical Equipment

F2-Electronics Box Build Assembly Manufacturing

Medical Laser Equipment

F3-Electronics Box Build Assembly Manufacturing

Functional Test after Box/System Assembly

Box Build Assembly-test


Box Build Assembly-test

F4-Electronics Box Build Assembly Manufacturing

Live Burn-In Test


Box Build Assembly Process

Box Build Assembly is an electromechanical assembly process, include:

  • Sub-Level Product Assembly
  • Design and engineering for mechanical components (injection molding, die casting, etc.)
  • Enclosure Fabrication,
  • installation of components and sub-assemblies
  • Routing of Cabling or Wire Harnesses,
  • System Level Assembly
  • Software Loading and Product Configuration
  • Functional Testing
  • Complete Product Testing & Burn-In
  • Custom testing systems with integrated software and hardware solutions.
  • Packaging & Labeling
  • Warehousing, Order Fulfillment, and Traceability
  • Custom tooling and fixtures
  • Build-to-order and configure-to-order (BTO & CTO)
  • Direct shipment to point of sale
  • Full turnkey solution

Related Information for a Box Build Assembly

Providing the right information up front will help you get the job done right at the first time.

  • BOM (Bill of Material) for box level components (consign or turnkey)
  • 3D CAD box assembly drawing
  • Circuit diagrams (Electrical systems schematics)
  • Test procedure and estimated time
  • Tooling and fixtures
  • Special testing equipment
  • Size and weight of the unit
  • Detailed build instructions
  • Sample unit if available
  • Testing: basic electrical safety testing, functionality testing
  • Acceptance Criteria  
  • Any other special instructions

Our customers recognized as the best Box Assembly and System Integration Manufacturer of choice.

ISO9001- electronics manufacturing services ISO13485- electronic contract manufacturing FDA- electronics contract manufacturer ITAR- contract electronic manufacturers UL-contract manufacturing services UL-contract manufacturing services

Professional EMS Electronic Manufacturing Services Company

with Oustanding Engineering & Manfacturing Support

Bay Area, California, USA


Taipei, Taiwan

EMS provider

Sparqtron Corportation Tel: 1-510-657-7198 EXT. 200,    info@sparqtron.com
Address: 5079 Brandin Court, Fremont, California CA 94538, USA
(San Francisco Bay Area, near San Jose)